Cylindrical Gear Reducer
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  • Cylindrical Gear Reducer

Cylindrical gear reducer is a mechanical device that uses the principle of cylindrical gear transmission to achieve speed reduction and torque increase. Its core structure includes multi-stage cylindrical gear meshing, which converts the motor's high speed and low torque into low speed and high torque output through high-speed stage deceleration and low-speed stage torque amplification. The housing is made of cast iron or welded cast steel, with reliable sealing, suitable for continuous heavy-duty operation. It is widely used in mining, building materials, energy, heavy industry, and other fields, serving as a key component for driving ball mills, crushers, conveyors, and other equipment.

Product Applications

1. Mining Industry: Main drive systems for ball mills, crushers, and scraper conveyors.

2. Building Materials Field: Cement rotary kilns, roller presses, vertical mill reducers.

3. Energy Industry: Fans and pumps in thermal power plants, pump jacks drive.

4. Heavy Machinery: Port cranes, excavator travel devices.

5. Chemical and Petroleum: Agitation equipment, pump drives.

Product Features

1. High Load Capacity: Uses high-strength alloy steel gears (20CrMnTi), carburized and quenched, gear surface hardness HRC58-62, maximum output torque up to 1000kN·m.

2. High Transmission Efficiency: Hardened gear surface precision GB grade 10, transmission efficiency >97%, energy saving 15%~20%.

3. Smooth Operation: Gears are precision ground, noise below 80dB(A), vibration intensity ≤4.5mm/s (ISO 10816 standard).

4. Intelligent Lubrication: Integrated constant temperature oil station, oil temperature automatically controlled between 40~60℃, lubrication oil life extended by 30%.

5. Compact Structure: Parallel shaft three-stage transmission design, saves 30% installation space.

6. Strong Adaptability: Supports horizontal/vertical installation, customizable explosion-proof type (Ex d IIB T4).

Product Functions

1. Torque Amplification: Amplifies motor torque 5~100 times to meet low-speed heavy load requirements.

2. Speed Regulation: Customizable speed ratio (i=10~500) to achieve precise output speed control from 0.5 to 1000 r/min.

3. Overload Protection: Built-in safety coupling with instantaneous overload protection capacity up to 180%.

4. Direction Change: Supports 90° direction change, flexibly adapting to equipment layout.

5. Maintenance-Free Design: Bearings selected from SKF/NACHI brands, maintenance cycle ≥2 years, reducing downtime risk.

Product Technical Parameters (Typical Configuration)

Parameter Name

Range

Remarks

Rated Input Power

55kW~5000kW

Matched according to motor

Rated Output Torque

200kN·m~1000kN·m

Determined by speed ratio

Transmission Efficiency

97%~98.5%

Hardened Gear Surface Design

Output Speed

5r/min~500r/min

Wide adjustable range

Speed Ratio Accuracy

i=10~500

Three-stage transmission

Lubricant Capacity

50L~500L

Uses ISO VG 320 industrial gear oil

Weight

500kg~10000kg

Including base and accessories

Dimensions

Customized according to power

Length × Width × Height (e.g., 3000mm×2000mm×1500mm)

Note: Technical parameters are customized according to specific models, supporting non-standard designs (such as special types for cold regions, compact types). Actual configuration is subject to technical agreement.


Keywords


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Cylindrical Gear Reducer
+
  • Cylindrical Gear Reducer

Cylindrical Gear Reducer

A cylindrical gear reducer is a mechanical device that uses the principle of cylindrical gear transmission to achieve speed reduction and torque increase. It is widely used in fields such as mining, building materials, energy, and heavy industry, and is a key component for driving equipment like ball mills, crushers, and conveyors.

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