I. Introduction to Metallurgical Electrical Control Equipment
Metallurgical electrical control equipment is a full-process automation control system specifically designed for the steel and non-ferrous metal smelting industries, covering automated control throughout the entire process—from raw material handling to finished product processing. The system adopts a three-tier architecture featuring PLC + DCS + SCADA, integrating advanced control algorithms and intelligent diagnostic technologies to achieve precise control of metallurgical production, reduce energy consumption, ensure safe operations, and ultimately boost production efficiency by 20%–35% while cutting energy usage by 15%–25%.
II. Product Series
1. Ironmaking Electrical Control System
2. Steelmaking Electrical Control System
3. Continuous Casting Electrical Control System
4. Rolling Mill Electrical Control System
III. Core Technologies
1. Intelligent Control Technology
Multivariable Decoupling Control
Adaptive PID Algorithm
Model Predictive Control
Expert System-Assisted Decision-Making
2. Advanced Detection Technologies
Testing Items, Technical Solutions, Accuracy Levels
Steel molten temperature: Infrared thermometry + thermocouple, ±3°C
Ingredient Analysis: Laser-Induced Breakdown Spectroscopy – 0.01%
Plate Shape Detection CCD Camera Measurement: 0.1mm
Surface Defects: Machine Vision Inspection, 0.05 mm²
3. Energy Management System
Electrical Power Quality Monitoring
Load Optimization Allocation
Waste Heat Recovery Control
Energy Efficiency Analysis and Assessment
IV. System Advantages
Precise Control: Process parameter control accuracy reaches 99%
High Efficiency and Energy Savings: Comprehensive energy consumption reduced by 15%-25%
Stable and Reliable: System Availability > 99.8%
Smart Diagnosis: Fault Prediction Accuracy Exceeds 96%
Flexible Production: Quick Changeover Time <30 Minutes
V. Typical Configuration
1. Hardware Configuration
Controller: Siemens S7-1500 / AB ControlLogix
HMI: 21-inch Industrial Touch Screen
Network: Industrial Ethernet + Fiber Optic Redundancy
Cabinet: IP54 Protection Rating
2. Software Features
Process parameter settings
Production Data Records
Quality Analysis Report
Equipment Status Monitoring
Energy Consumption Statistics
6. Technical Services
方案设计: Customize solutions based on process requirements
Installation and Debugging: Professional Team Provides On-Site Services
Technical Training: System Operation and Maintenance Training
Remote Support: 24-Hour Online Service
Spare Parts Supply: Fast Delivery of Genuine Factory Components
Keywords
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Metallurgical Electrical Control Equipment
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