Rotary Kiln Control System
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  • Rotary Kiln Control System

1. Introduction to Rotary Kiln Control System

The rotary kiln intelligent control system is a full-process automation solution developed specifically for industries such as cement, metallurgy, and chemical engineering. The system adopts a DCS+AI algorithm architecture, integrating core functions such as temperature control, speed adjustment, and combustion optimization to achieve temperature control, energy saving, consumption reduction, and stable operation during the rotary kiln production process. It can increase output by 15%-30% and reduce coal consumption by 8%-15%.

2. System Architecture

1. Control Layer

DCS Control System: Using Siemens PCS7/ABB 800xA platform

PLC Redundant Control: Dual-machine hot standby at key points, MTBF > 100,000 hours

Interlock System: Complies with SIL2 safety level requirements

2. Detection Layer

Detection Items Technical Solutions Accuracy Level

Kiln Body Temperature Infrared Thermal Imager + Thermocouple Array ±1℃

Material Composition Online X-ray Fluorescence Analyzer 0.01%

Gas Composition Gas Analysis System ppm level

Kiln Body Deformation Laser Displacement Sensor 0.1mm

3. Execution Layer

Variable Frequency Speed Control System: Kiln speed control accuracy ±0.1 rpm

Intelligent Combustion System: Multivariable decoupling control algorithm

Hydraulic Tire System: Displacement control accuracy ±0.5 mm

3. Core Functions

1. Intelligent Temperature Control

Precise multi-zone temperature regulation (preheating zone, decomposition zone, firing zone, cooling zone) with adaptive PID algorithm based on material characteristics; temperature fluctuations controlled within ±5℃

2. Combustion Optimization System

Real-time optimization of air-fuel ratio; coordinated control of multiple fuels (pulverized coal, natural gas, refuse-derived fuel); NOx emissions reduced by 30%-50%

3. Kiln Health Management

Real-time monitoring of kiln ovality and axial displacement; balanced control of roller loads

Predictive maintenance alerts

4. Technical Advantages

Precise Control: Calcining zone temperature control accuracy ±3℃

Energy Saving and Consumption Reduction: Thermal efficiency improved by 10%-15%

Stable Operation: System availability > 99.5%

Intelligent Diagnosis: Fault warning accuracy > 95%

5. Technical Services

Customized Development: Tailored control strategies based on process requirements

Remote Operation and Maintenance: 24/7 technical support

Technical Training: Providing system operation and maintenance training

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Rotary Kiln Control System
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  • Rotary Kiln Control System

Rotary Kiln Control System

The rotary kiln intelligent control system is a full-process automation solution developed specifically for industries such as cement, metallurgy, and chemical engineering. The system uses a DCS+AI algorithm architecture, integrating core functions like temperature control to achieve temperature regulation, energy saving, and consumption reduction in the rotary kiln production process. Additionally, the company customizes control strategies based on process requirements and provides system operation and maintenance training.

Contact Information

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Phone: +86-18695999359

Email: sales@zszxjx.com

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