Casting
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Classification:
Product Details
Product Introduction:
Ladle is an important equipment in steelmaking production, mainly serving the blast furnace ironmaking and converter steelmaking processes ， It is a high-temperature resistant container used for holding and transporting high-temperature molten slag, a bowl-shaped container with lifting lugs on both sides. Generally in the market, ladles generally use traditional casting processes, with a short lifespan, while Zhongshi Heavy Industry Casting Steel has increased innovation in ladle production, and its produced ladles have a long lifespan and strong anti-deformation ability 。
Materials:
The cast steel ladle shell mainly bears the structural support and heat insulation functions. The material needs to meet the requirements of stable mechanical properties and resistance to thermal stress cracking at high temperatures.
Material Type
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Typical Grade
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Technical Requirements (Reference GB/T 35256-2017 )
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Low Alloy Steel
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Q345B、16MnR
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Tensile Strength ≥490MPa Yield Strength ≥345MPa Elongation ≥20%
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High-Strength Heat-Resistant Steel
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09Mn2V、12Cr1MoV
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High-Temperature Creep Strength ≥250MPa （ 600℃ ）, Coefficient of Thermal Expansion ≤12.5×10⁻⁶/℃
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Outstanding Advantages:
- Advanced technology is used before casting. The casting process is simulated using computer casting simulation software to optimize the ladle casting process;
- Complete casting and processing capabilities can meet the production needs of various specifications of ladles; professional sulfur and phosphorus control technology ensures that sulfur and phosphorus meet the standards;
- The ladle material is mature Q345B、16MnR、09Mn2V、12Cr1MoV etc. The mechanical properties are good, the resistance to thermal cracking is strong, and the stable casting process has greatly improved the frequency of use and extended the service life;
- Professional flaw detection equipment is used for non-destructive testing of ladles to ensure the quality of ladles. The casting grade can reach the secondary standard of heavy machinery castings;
Strength Guarantee, Reliable Quality:
- Zhongshi Heavy Industry Cast Steel has a professional team of casting technology and has established a complete technical system and a scientific production and operation management system, which can efficiently ensure the product quality and delivery time required by customers;
- After years of enterprise accumulation, Zhongshi Heavy Industry Cast Steel has greatly improved its ladle casting technology, the market scale has continued to expand, and it has gained a good market reputation with its high-end technology and processes. It can customize ladles to meet customer needs and has successfully served more than 50 countries and regions worldwide;
- Zhongshi Heavy Industry has obtained a number of system certifications and has passed the ISO9001:2015 national quality management system certification. The quality is reliable, and the ladles are produced according to the prescribed standards, effectively ensuring the quality of the ladles. The annual production capacity of 35,000 tons provides strong support for the product delivery time of Zhongshi Heavy Industry Cast Steel;
- A professional casting production team can provide customized casting solutions. During the production process, strict technical control is carried out in the mold opening, modeling, casting, and other processes. Regular training is provided for production employees to improve their professional level and ensure the stable quality of the ladles.
Process Flow:
Customer Cases:
In 2010, an Australian customer contacted Zhongshi Heavy Industry for an on-site inspection and technical exchange, and began cooperating with Zhongshi Heavy Industry. After the production of ladles by Zhongshi Heavy Industry Cast Steel, they were inspected. Zhongshi Heavy Industry formulated a practical and feasible ladle casting process optimization plan according to the requirements of the Australian customer. Advanced casting technology, excellent quality, and reasonable production time have enabled Zhongshi Heavy Industry Cast Steel to receive the affirmation and favor of the Australian customer. In the same year, the Australian customer decided to choose Zhongshi Heavy Industry Cast Steel as its ladle production cooperation enterprise in China.
- Zhongshi Heavy Industry Cast Steel Service:
6 supporting services: Process optimization design, Computer data analysis simulation, Product casting, Product processing, Product component assembly, Finished product delivery
Professional technology, high cost performance: High-end processing equipment, reliable product quality, long service life.
Short delivery time: A strong technical team, scientific production plan, customized solutions for customers, and a complete production system are committed to building a strong brand in the industry;
“Three-heart” service: 24h rapid response, 365 days of escort. 24h processing hotline TEL: +86-18695999359.
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No.99 Hengshan Road, Jianxi District, Luoyang City, Henan Province
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